Beginner Tutorial: LED Collimator Setup

In this tutorial you will setup a Photopia analysis for an assembly that already exists. This is based on an LED TIR Collimator lens using a CREE XP-L LED that creates a narrow beam.

Skill Level

Beginner

Downloads

  Assembly Zip File for SOLIDWORKS 2013 & 2014

  Assembly Zip File for SOLIDWORKS 2015 and newer

Solidworks Setup Tutorial - CAD model with TIR Lens
 

1. Open The Assembly

Start SOLIDWORKS and click File > Open and browse to:

C:\Users\Public\Documents\LTI Optics\Photopia\Sample Projects\LED Collimator

and open the “LED Collimator.SLDASM” assembly.

This assembly model includes a collimator lens, lens holder, PCB and an LED.

Solidworks Setup Tutorial - Model with TIR Collimator

2. Import A Lamp Model

Typically, you will already have some mechanical geometry for you lamp, which is also the case in this assembly. There is a part that was created from the CREE XPL 3D.STP file on CREE’s website.

You’ll need to import the Photopia lamp model from our library in order to run an analysis.

Click Add Lamp (Photopia CommandManager (CM) Tab) or Tools > Photopia > Add Lamp.

Under Lamp: Select a lamp, use the drop down to find the XP-L-3000KCORE lamp. You can also click Browse lamps to see more information or search by keywords.

You can adjust many of the lamps properties, including lamp lumens and electrical power. For this example, you will just accept the default lamp properties.

You can also mate the lamp to a coordinate system if you had already set one up. In this example we haven’t, so you won’t specify a coordinate system. The Photopia lamp model’s origin point will be placed at 0,0,0 in your assembly file in the default orientation.

Click ✓ to place the lamp in the project.

Solidworks Setup Tutorial - Add Lamp
Solidworks Setup Tutorial - Add Lamp Page

3. Align The Lamp Model

Hide the PCB and cylinder parts so it is easier to see the LEDs.

You will see that the Photopia lamp model (the one with the yellow dome) isn’t oriented correctly with respect to the lens.

One way to get it oriented and located properly is to mate it with the reference LED geometry that was already in the assembly. Perform this mate so that the Photopia Lamp Model (with the yellow dome) will re-orient to match the proper orientation.

Before Mating
Solidworks Setup Tutorial - Add Lamp Before Mating
After Mating
Solidworks Setup Tutorial - Lamp After Mating

4. Assign Photopia Materials

Optical material properties are assigned using special Photopia appearances that are installed with the add-in.

In the Task Pane, click the Photopia Appearances tab (green sphere icon).

You will assign a material to each part, and this will be assigned at the assembly level, not changing the part document.

Find the IDI 44-10 White TR-2 white reflective material (typing into the search box is the easiest way to find materials). Click on the material and then drag it over into the FeatureManager (FM) tree and drop it onto the cylinder part.

Find the Generic White PCB white reflective material. Click on the material and then drag it over into the FM tree and drop it onto the PCB Part.

Find the Generic ACRYLIC1 refractive material. Click on the material and then drag it over into the FM tree and drop it onto the Collimator part.

Solidworks Setup Tutorial - Assign Appearance
Tip : Assigning Appearances

Appearances inside of SOLIDWORKS can be assigned in several ways. We’ve described one in this tutorial, which is dragging the appearance onto the entire Part in the FM. This assigns the appearance to the entire part, but only for the part in the assembly, which doesn’t modify the part file.

You can also drag appearances onto items in the Model View, and you’ll have the option to assign that appearance to the face, body, part, or part @ assembly.

You can also select a part, body or face and then double click the appearance to assign it.

Ultimately you can use whichever method you prefer.

Tip : Verifying Assigned Appearances

Only surfaces with an assigned Photopia Appearance will participate in the raytracing. Click the “Select ray trace geometry” button in the Photopia CM to display the surfaces that will participate. You can also see which Photopia appearances have been used by clicking the DisplayManager (DM) Tab (right side above the FM) to display the current appearance assignments.

5. Define the Photometric Coordinates

You will need to place a reference coordinate system in order to define the photometric coordinate system. This is necessary because you can orient your assembly model however you prefer, but the photometric coordinate system must be defined to ensure proper horizontal and vertical angle values in your output. The photometric coordinate system should be placed in the center of the luminous opening of the optic. The photometric coordinate system should be placed in the center of the luminous opening of the optic, and it will have the –Z axis defining the 0° vertical angle and the +Y axis defining the 0° horizontal angle.

Click Insert > Reference Geometry > Point and choose Center of Arc and click the arc (circle) in the center of the collimator shaft shown below.

Solidworks Setup Tutorial - Reference Point

Click Insert > Reference Geometry > Coordinate System . Choose the point that was just inserted as the Origin for the coordinate system. Then click in the Z axis selection box and select the top face of the Collimator PCB to orient the Z axis upwards.

Solidworks Setup Tutorial - Orient Coordinate System

6. Setup the Photometric Settings

Select the reference coordinate system you just created and click Photometric Settings from the Photopia tab in the CM. Since the output of this lens is essentially axially symmetric downlight, set the Horizontal Test Angles to 0 and the Vertical Test Angles to 0(2.5)90. You can also set the Test distance and Luminous dimensions here as well, but can accept the defaults for this example. You will also see the photometric sphere as a wireframe in the correct orientation and centered at the lens opening.

Click ✓ to accept the Photometric Settings.

Solidworks Setup Tutorial - Photometric Angle Settings

7. Setup the Raytrace Settings & Run A Raytrace

Select Raytrace Settings. This is where you can enter the # of rays & reactions. The defaults will be good for this project.

Click ✓ to accept the Raytrace Settings.

Click Run Raytrace to begin the raytrace.

Solidworks Setup Tutorial - Raytrace Settings
Tip : Mesh Resolution

Photopia gets a mesh version of the solid from SOLIDWORKS. If your optic is detailed or small the default mesh may not have adequate resolution and you'll need to request a better mesh from SOLIDWORKS.

 Improving Mesh Resolution
Tip : More Information

Our User's Guide has detailed descriptions of all settings.

 Users Guide

8. View Raytrace Results

Click the Results button to view the status and results. You can also open the results in a separate window so that you can still interact with the model.

You select from the tabs to view the different results that are available: Photometric Report, Candela Plot, Illuminance Plane, IES File, EULUMDAT File, Color Report and Analysis Status.

Solidworks Setup Tutorial - View Results

9. Add an Illuminance Plane

Being able to see the light onto a surface is helpful for evaluating the performance of many optics. Illuminance planes can be assigned to any rectangular planar face and are added to the SOLIDWORKS assembly file as components (part files). This Assembly already has a rectangular face that you use to create an illuminance plane.

Click the Add illuminance plane button on the Photopia CM tab. Select the surface in the Illuminance Plane part and be sure that the arrow is facing up toward the optic. If not, then check the Flip Normal checkbox to reverse it. You can adjust the grid parameters, but leave them at the default for this project.

Click ✓ to add the illuminance plane.

Solidworks Setup Tutorial - Add Recording Plane

10. Re-Run Raytrace and View Illuminance Planes

Click Run Raytrace to rerun the raytrace with the Illuminance Plane in the model.

Click Illuminance Planes to view the illuminance plane in the model view. You can also choose the Illuminance Plane tab in the Results screen to view the numeric and rendered plot information.

Solidworks Setup Tutorial - View Recording Plane

Back to top